Projects & Machine Modifications
Double Head Coiling Machine Redesign
Scope
Complete software and hardware redesign using Siemens S5-PLC 100U, DC motors, synchronization PCBs, and automation components.
- Successfully commissioned, delivering higher precision and efficiency in cable coiling operations.
Outcome
NOKIA Extruder Line Upgrade
Scope
Modernized an extruder line by replacing outdated controls with Siemens HMI (TP-37) and S7-300 PLC, integrating internal PID blocks for advanced temperature regulation.
- Improved machine reliability and enhanced product quality.
Outcome
Fine Wire Drawing Machine Modernization
Scope
Upgraded control systems with Simatic S5-PLC, DC motors, and a Dancer Controller for precision tension management.
- Increased efficiency and ensured consistent product output.
Outcome
Armoring & Laying-up Machine Tension Control Upgrade
Scope
Replaced legacy AC motor tension systems with advanced DC motors and drives.
- Achieved superior tension control, extending machine longevity and improving cable quality.
Outcome
Coil Packing & Small Rewinding Machine Development
Scope
Designed and commissioned new machinery using IDEK IZUMI PLC and Siemens DC drives to automate packaging and rewinding.
- Streamlined processes, reduced labor dependency, and boosted throughput.
Outcome
Factory-wide PLC System Upgrades
Scope
Upgraded multiple PLC-based control systems across diverse machines to unify automation standards.
- Enhanced reliability, interoperability, and overall operational efficiency.