Training Modules
Training Programmes
Our training programs are designed for fresh engineers, working professionals, technical manpower, and participants with a technical background who aim to build strong practical expertise in industrial automation.
Basics of PLC (5 Days)
- Overview and evolution of PLC systems
- Identification and understanding of digital control inputs and outputs
- Comparison between conventional hardwired control and PLC-based control
- PLC hardware structure and internal architecture
- Criteria for selecting the right PLC for applications
- Interfacing field I/O devices with PLC hardware
- Fundamentals of ladder programming including contacts, coils, and PLC scan cycle
- Implementation of control logic using timers such as ON-delay, OFF-delay, interval, cyclic timers, and counter functions
- Introduction to analog signal processing and control
- Program downloading, uploading, and version handling
- Fault diagnosis and troubleshooting techniques
- Hands-on practical exercises
- Live demonstrations on working setups
HMI (2 Days)
- Introduction to Human Machine Interface systems
- Importance, operation, and basic concepts of HMI
- Different types of HMIs used in industry
- HMI selection guidelines and technical specifications
- Configuration and application development using HMI software
- Parameter settings and runtime operations from HMI
- PLC and HMI communication and integration
- Screen development and project configuration
- Tag creation and database management
- Recipes, alarms, and security management
- Industrial communication protocols
- Project transfer and deployment to HMI hardware
- Troubleshooting common HMI issues
- Practical sessions and demonstrations
AC Drives / DC Drives (5 Days)
- Operating principles of single-phase and three-phase motors
- DOL starters and star-delta starter concepts
- Power electronics devices including thyristors and IGBTs
- Single quadrant and four quadrant drive applications
- Speed control, torque control, and tension control techniques
- Drive applications in winding and unwinding systems
- Advanced closed-loop applications using PID control
- Diameter calculation methods for winder and unwinder systems
- PLC communication with AC and DC drives
- Drive fault analysis and troubleshooting
- Practical exercises on live drive systems
- Demonstrations on industrial applications
Training Infrastructure & Features
- Fully equipped audio-visual training classrooms
- Live tabletop industrial models – “Industry on Table” concept
- Strong industrial background with automation project experience since 1996
- Highly experienced trainers with real project exposure
- Individual practice setup for each participant
- Real-life case studies and hands-on problem solving
- Custom-designed and tailor-made training programs
- Course content adaptable as per participant or company requirements
- Extensive hands-on experience on actual automation systems
Process Instrumentation & Control (5 Days)
- Overview of industrial processes
- Fundamentals and importance of process control
- Process control methods and techniques
- Industrial sensors – temperature, pressure, level, flow, reed switches
- Actuators – switches, pressure switches, transmitters, transducers, I/P converters
- Open-loop and closed-loop control systems
- Integration of control loops with PLC systems
- Manual and automatic PID tuning using relay output, SSR output, and mA output controllers
- Fault analysis and troubleshooting
- Practical exercises and demonstrations
SCADA (5 Days)
- Introduction to SCADA systems
- Concept, necessity, and key features of SCADA
- Working with Vijeo Citect SCADA software
- Configuration of communication drivers
- Tag database creation and management
- Design and development of graphical screens
- PLC and SCADA integration
- PLC simulation and SCADA interfacing
- Digital and analog monitoring through graphics
- Digital and analog control via SCADA screens
- Data acquisition and logging
- Report generation and data analysis
- Alarm handling and messaging
- Troubleshooting techniques
- Practical exercises and demonstrations
Electrical Automation (5 Days)
- Fundamentals of electrical automation
- AC and DC power supply concepts
- CT, PT, and isolation transformer applications
- AC and DC load wiring practices
- Electrical measuring instruments – multimeter, megger, tester
- Load calculations for series and parallel circuits
- Front panel logic and user interface components
- Control using NO and NC contacts
- Positive and negative switching logic
- Relay and contactor-based control circuits
- AC and DC relays for load control applications
- NO/NC logic implementation in control circuits
- Power and auxiliary contactor applications
- Switchgear operation, selection, and protection
- MCB, MCCB, ELCB, MPCB, SFU, OLR concepts
- MCB, MCCB, ELCB, MPCB, SFU, OLR concepts
- Selection of electrical components based on motor and heater ratings